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How a 3150-Ton Heavy-Duty Metal Baler Supported Large-Scale Scrap Operations in Dubai, UAE

How a 3150-Ton Heavy-Duty Metal Baler Supported Large-Scale Scrap Operations in Dubai, UAE

2026-01-07

In 2025, Wanshida Hydraulic Machinery successfully delivered a 3150-ton heavy-duty metal baler to a large scrap processing company in Dubai, United Arab Emirates, supporting high-volume baling of ferrous scrap for both local processing and international export.

As Dubai continues to strengthen its role as a regional scrap trading and logistics hub connecting the Middle East, Asia, and Africa, local scrap yards face increasing pressure to handle large volumes of heavy scrap efficiently while meeting strict requirements for bale density, loading efficiency, and operational reliability.

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Market Challenges in Dubai’s Scrap Recycling Industry

1. High-Volume Scrap Processing for Export-Oriented Trade

Many scrap processors in Dubai operate not only for local steel mills, but also for export markets across South Asia, Southeast Asia, and Africa.

This requires:

  • High-density, uniform bales

  • Efficient container and bulk vessel loading

  • Consistent bale quality accepted by international buyers

Low-capacity equipment could no longer meet these demands.

2. High Labor Costs Drive Demand for High Automation

Compared with many developing markets, labor costs in the UAE are high, and skilled operators are limited.

The customer required a baler that could:

  • Deliver high output with minimal manpower

  • Reduce manual handling and rework

  • Operate reliably over long shifts

3. Harsh Climate Requires Robust Equipment

Operating conditions in Dubai include:

  • High ambient temperatures

  • Dusty environments

  • Continuous-duty workloads

Equipment durability and hydraulic system stability were critical selection criteria.

Why the Customer Selected a 3150-Ton Metal Baler?

After evaluating multiple suppliers and configurations, the customer selected the 3150-ton metal baler due to its:

  • Extremely strong compressing force suitable for heavy and bulky scrap

  • Ability to produce high-density, export-grade bales

  • Heavy-duty structural design for continuous industrial operation

  • Stable hydraulic system designed for high-temperature environments

  • PLC-assisted control for consistent bale size and safe operation

The baler was mainly used to process heavy steel scrap, demolition material, and mixed industrial ferrous scrap.

Operational Results After Commissioning

Following installation and commissioning, the customer reported significant improvements:

  • Substantial increase in daily processing capacity

  • Higher bale density, maximizing container and vessel loading efficiency

  • Reduced labor involvement, improving overall operating cost control

  • Stable performance under continuous high-temperature operation

  • Improved acceptance by international scrap buyers, supporting export trade

The 3150-ton baler quickly became a core machine within the customer’s large-scale scrap processing line.

Customer Feedback

The operations manager commented:

“For Dubai’s scrap export market, bale density and reliability are critical.
This 3150-ton baler allows us to process heavy scrap efficiently and produce export-quality bales consistently.”

Conclusion

This project demonstrates how ultra-heavy-duty metal balers play a vital role in supporting Dubai’s position as a major international scrap trading hub.
By delivering exceptional compaction force, high productivity, and stable long-term operation, Wanshida continues to provide industrial-grade recycling solutions tailored to high-demand markets in the Middle East.