In January 2025, Wanshida Hydraulic Machinery successfully delivered a Y83-160 Metal Baler to an industrial scrap recycling company located in Isfahan, Iran. Facing increasing domestic demand for steel production and growing pressure on operational efficiency, the Iranian recycler sought a machine that could reduce labor dependence, increase bale density, and maintain stable performance despite local energy and economic challenges.

The arrival of the Y83-160 baler marked an important upgrade for their facility.

1. Bale Density Too Low → Smelters Reduced Purchase Price

   Iran’s steel mills (especially around Isfahan and Ahvaz) prefer high-density, uniform bales to improve furnace efficiency.

   Before the upgrade, the recycler faced:

   • Low-density bales
   • Uneven sizes
   • Frequent price deductions from steel factories
   • Higher transport cost due to extra volume

   They needed a baler capable of achieving consistent, compact bales suitable for long-distance delivery to Iranian smelters.

2. Labor Productivity Under Pressure

   Iran’s scrap yards traditionally rely heavily on manual handling and simple machinery.

   But the customer reported:

   • High labor intensity
   • Inefficient manual sorting
   • Difficulty maintaining stable production
   • Increased wage pressure during peak periods

   They required a machine that reduces daily manpower and keeps production stable.

3. Economic Uncertainty Makes Equipment Reliability Essential

   Due to Iran’s economic fluctuations and foreign exchange limitations, local recyclers prefer machines that:

   • Have long service life
   • Require minimal maintenance
   • Use common, easy-to-replace parts

   The Y83-160’s hydraulic system and reinforced structure convinced the customer that it would provide stable 10–15 years of operation.

1. Higher Bale Density (Up to 1.8 T/m³) → Higher Selling Price

   With a 1.6 MN (160-ton) nominal compression force, the Y83-160 produced:

   • Strong, compact 400×400 mm bales
   • Density suitable for electric arc and induction furnaces
   • Improved stackability and loading efficiency

   As a result:

   • Transport cost per ton dropped by 25–30%
   • Smelters stopped downgrading their scrap
   • Profit per ton increased by 8–12 USD equivalent
2. Operation Requires Only One Worker

   The automatic turn-out bale system allows:

   • Faster cycles
   • Less manual involvement
   • Better safety

   The company reduced its daily operation crew from three workers to one, significantly lowering labor expenses.

3. Designed for Long-Term Iranian Operating Conditions

   The customer highlighted several advantages:

   • Reliable performance even under voltage fluctuations
   • Simple hydraulic layout
   • Wear parts easy to replace
   • Suitable for dusty, hot industrial environments

   They noted that the baler’s stability helped them maintain uninterrupted production despite occasional power instability.

• Daily output increased by 40%
• Labor cost reduced by half
• Transport efficiency improved due to smaller, denser bales
• Machine downtime significantly reduced
• Profit increased by approximately 18–22%