3150 kN Hydraulic Scrap Metal Baler for Ship Breaking Yards in South Africa with 600×600 mm Bale Size and Heavy-Duty Steel Processing Capability

Product Overview

In ship breaking yards across South Africa, large volumes of steel plates, ship structures, and mixed heavy scrap are generated daily. These materials are typically bulky, irregular, and difficult to transport or feed into furnaces efficiently.

The 315-ton hydraulic scrap metal baler is specifically engineered for such demanding applications. It compresses loose and oversized scrap into dense, uniform bales, significantly reducing transportation costs while improving furnace charging efficiency.

Typical Applications

• Ship breaking yards

• Heavy scrap recycling facilities

• Marine structure dismantling sites

• Steel processing plants

Suitable materials include:

• Thick ship plates

• H-beams / I-beams

• Ship structural components

• Mixed heavy steel scrap

Key Features & Advantages

1. High Compression Force for Heavy Scrap

With a pressing force of 3150 kN, the machine can effectively compress thick ship plates and structural steel.

2. Large Chamber Design

The spacious compression chamber allows direct feeding of bulky scrap, minimizing the need for pre-cutting.

3. High Bale Density (>1800 kg/m³)

Produces dense and compact bales suitable for efficient transportation and direct furnace charging.

4. Flexible Discharge Options

Available in turn-out or side push-out configurations to match different yard layouts.

5. Heavy-Duty Hydraulic System

Designed for continuous operation under tough working conditions, ensuring long-term reliability.

6. Optional PLC Control System

Supports semi-automatic or fully automatic operation, reducing labor intensity and improving efficiency.

Technical Specifications

• Nominal force: 3150 kN (315 ton)

• Chamber size: 2600 × 1750 × 1200 mm

• Bale size: approx. 600 × 600 mm

• Bale density: ≥1800 kg/m³

• Production capacity: 4–7 tons/hour (depending on material)

• Cycle time: 120–160 seconds

• Motor power: 60–88 kW

• Operation mode: Manual valve or PLC automatic

Working Principle

The machine operates through a hydraulic system that drives multiple cylinders to compress scrap metal from different directions inside the chamber. The material is gradually compacted into a dense bale through sequential pressing and then discharged from the machine.

Why It Fits South African Ship Breaking Yards

• Handles high proportion of plate scrap

• Reduces manual cutting workload

• Improves loading efficiency for transport

• Meets steel mills’ requirements for compact bales

• Suitable for unstable power conditions (diesel generator option available)

FAQ

Q1: Can the machine handle thick ship plates?

Yes, but for very thick plates, pre-cutting with a shear is recommended for optimal performance.

Q2: What is the recommended feeding size?

Typically below 1500–2000 mm for best efficiency.

Q3: Can the machine operate with a generator?

Yes, diesel generator solutions are available for remote or off-grid locations.

After-Sales Service

• Installation guidance and commissioning support

• Remote or onsite engineer assistance

• Spare parts supply

• Long-term technical support