The Y83 Series Hydraulic Metal Baler is a core piece of heavy-duty renewable resource processing equipment from our company, specifically designed for large-scale and high-efficiency metal recycling operations. Leveraging its powerful hydraulic system, robust box-frame structure, and advanced electronic control technology, this series has become the ideal solution for processing various types of ferrous scrap (such as scrap steel, iron, and end-of-life vehicles) and non-ferrous scrap (like copper and aluminum waste).
The equipment applies tremendous mechanical pressure to cold-compress loose, into high-density, regularly shaped rectangular bales within a sealed chamber. This process not only reduces material volume to 1/3 to 1/5 of the original, significantly cutting transportation and storage costs, but also produces premium furnace charge that better meets the requirements of steel mills and smelters, enhancing the economic value of the scrap. The Y83 series encompasses a wide range of models from medium-small to ultra-large, with extensive variations in chamber size and baling force, catering to diverse needs from small recycling points to large processing centers. It is a key piece of equipment for improving the automation level and economic (benefits) of modern metal recycling operations.
Superior Power System: The core hydraulic system utilizes high-quality components to deliver stable and immense pressure (ranging from 63 tons to 630 tons and above), ensuring even the most difficult-to-compress metal scrap is formed into high-density bales.
High-Density Bales: The compressed bales feature high density, uniform size, and resistance to breaking, greatly improving loading efficiency for transport vehicles and charging efficiency for furnaces.
Intelligent Control System: Standard equipped with a PLC (Programmable Logic Controller) and user-friendly HMI (Human-Machine Interface) for fully automatic cycling operation. The system offers parameter setting, status monitoring, self-diagnosis for faults, and safety interlock protection, ensuring simple operation and reliable running.
Robust Structural Design: The main frame is constructed from high-strength steel plates welded together and stress-relieved. Key stress areas are specially reinforced, guaranteeing structural stability and an ultra-long service life under continuous heavy-duty conditions.
High Efficiency & Energy Saving: The hydraulic system is optimized for low energy consumption; operation is smooth and quiet. The variety of models allows users to select the most suitable equipment based on actual output, avoiding energy waste.
Easy Maintenance: Designed for maintenance convenience, the hydraulic system is logically arranged, lubrication points are easily accessible, and routine upkeep and inspection are straightforward.
Based on the catalog content, the technical parameters for some models of the Y83/F Series Hydraulic Metal Baler are as follows:
| No. | Model | Nominal Force (kN) | Chamber Size (mm) | Bale Size (mm) | Power | Operation |
|---|---|---|---|---|---|---|
| 1 | Y83F-160A | 1600 | 1600 * 1200 * 800mm | 350 * 350mm | 22 kW | Manual Valve Operation |
| Y83F-160B | 1600 | 1800 * 1200 * 800mm | 400 * 400mm | |||
| 2 | Y83F-200A | 2000 | 2000 * 1200 * 800mm | 400 * 400mm | 30 kW | Manual Valve / PLC |
| Y83F-200B | 2000 | 2000 * 1200 * 800mm | 400 * 400mm | |||
| 3 | Y83F-250A | 2500 | 2500 * 1500 * 1000mm | 500 * 500mm | 45 kW | Manual Valve / PLC |
| Y83F-250B | 2500 | 2500 * 1500 * 1000mm | 500 * 500mm | |||
| 4 | Y83F-315 | 3150 | 2500 * 1750 * 1200mm | 600 * 600mm | 75 kW | PLC Control |
| 5 | Y83F-400 | 4000 | 2800 * 1800 * 1200mm | 700 * 700mm | 2 * 45 kW | PLC Control |
| 6 | Y83F-500 | 5000 | 3000 * 2000 * 1400mm | 700 * 700mm | 3 * 45 kW | PLC Control |
| 7 | Y83F-600 | 6000 | 3200 * 2000 * 1400mm | 750 * 750mm | 4 * 45 kW | PLC Control |
Note: The above parameters are compiled based on the catalog content. Actual specifications are subject to the final contract and technical agreement.
Q1: Can this equipment process materials other than scrap metal?
A: It is primarily designed for metal scrap. However, suitability for some non-metallic high-density materials (like certain plastics, paper bales) with similar characteristics needs evaluation case-by-case. Use for non-metallic materials is not recommended without confirmation.
Q2: What are the installation requirements for the equipment?
A: It requires a solid, level concrete foundation (depth and strength calculated based on the model), a compliant industrial power supply , and sufficient operating space (including feeding and bale discharge areas).
Q3: What is the approximate weight of a finished bale?
A: Bale weight varies depending on material density and bale size. For example, a 400x400mm steel scrap bale typically weighs between 40-70 kg; larger bales can weigh several hundred kilograms.
Q4: What is the production efficiency of the equipment?
A: Efficiency depends on the model, material type, and cycle time. Smaller models can produce several tons per hour, while large automated equipment can reach tens of tons per hour.
Q5: Do you provide wear parts and after-sales service?
A: Yes, we provide comprehensive after-sales service, including installation guidance, operation training, regular maintenance, and timely supply of genuine spare parts.
Large Scrap Metal Recycling and Processing Bases
End-of-Life Vehicle Dismantling Centers
Scrap Pre-processing Workshops in Metal Smelting Plants (Steel Mills, Foundries, Non-Ferrous Metal Smelters)
Large Metal Scrap Transfer Stations at Ports and Terminals
Manufacturing Plants Generating Large Volumes of Metal Offcuts (e.g., Automotive, Shipbuilding, Container Manufacturing)