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Alligator Metal Shear
Created with Pixso. Q43-800 80 Ton Scrap Metal Alligator Shear With 800 Mm Blade For 35×35 Mm Square Bar And Ø40 Mm Round Steel

Q43-800 80 Ton Scrap Metal Alligator Shear With 800 Mm Blade For 35×35 Mm Square Bar And Ø40 Mm Round Steel

Brand Name: WANSHIDA
Model Number: Q43-800
MOQ: 1 set
Price: Negotiable
Delivery Time: 45days
Payment Terms: T/T
Detail Information
Place of Origin:
China
Certification:
CE and ISO9001
Name:
Scrap Metal Alligator Shear
Model:
Q43-800
Largest Shear Force (kN):
800
Blade Length(mm):
800
Frequency Per Minute(times):
9-20
Scrap Size(mm):
35*35 Φ40
Power (kW):
7.5
Operation:
Manual Feeding, Manual Or PLC Semi-automatic Operation
Packaging Details:
Seaworthy Packing
Supply Ability:
10 sets/month
Product Description
Q43-800 80 Ton Scrap Metal Alligator Shear with 800 mm Blade for 35×35 mm Square Bar and Ø40 mm Round Steel

The Q43-800 scrap metal alligator shear is a hydraulic cutting machine designed for scrap-metal preparation and size reduction. It provides a maximum shearing force of 800 kN, approximately 80 tons, and is equipped with an 800 mm blade and a 7.5 kW electric motor.

The machine is mainly used to cut long, irregular or difficult-to-handle metal scrap into shorter pieces that are easier to sort, store, bale, transport and charge into a furnace.

Typical users include scrap yards, metal-processing workshops, foundries, steel warehouses, dismantling facilities and small or medium-sized recycling companies.

The Q43-800 hydraulic scrap shear uses manual feeding and can be operated through manual controls or a PLC semi-automatic system, depending on the selected configuration. It is suitable for processing rebar, round bars, square bars, light structural sections, production offcuts and selected thin-wall metal scrap.

Main performance data include:

  • Maximum shearing force: 800 kN, approximately 80 tons
  • Blade length: 800 mm
  • Cutting frequency: 9–20 cuts per minute
  • Reference square-bar capacity: 35×35 mm
  • Reference round-bar capacity: Ø40 mm
  • Motor power: 7.5 kW
  • Feeding method: manual feeding
  • Operation: manual or PLC semi-automatic

As a practical scrap metal alligator shear, hydraulic scrap shear and metal recycling shear, the Q43-800 helps customers reduce torch-cutting work and improve scrap preparation before baling, transportation or furnace charging.

Cause

Scrap recycling companies often receive materials with inconsistent lengths, shapes and cross-sections, including:

  • Long rebar
  • Round and square steel bars
  • Machining offcuts
  • Metal bar ends
  • Light structural sections
  • Waste angle steel
  • Short pipe sections
  • Stamping and cutting waste

Without proper size reduction, these materials can create several operational problems.

Long Scrap Occupies Excessive Space

Long bars and irregular sections are difficult to stack neatly. They occupy valuable storage space and interfere with sorting and loading.

Manual Torch Cutting Is Labor-Intensive

Flame cutting consumes fuel gas and oxygen and requires experienced operators. Frequent hot work also increases safety-management requirements.

Oversized Scrap Cannot Enter a Baler Efficiently

Some long pieces exceed the chamber dimensions of a scrap metal baler. They must be cut before loading to prevent poor chamber utilization or feeding difficulties.

Irregular Scrap Reduces Truck Utilization

Long and irregular materials leave unused space inside transport vehicles and may not meet the furnace-size requirements of downstream steel mills.

Heavy-Duty Shearing Lines May Be Unnecessary

For customers with moderate processing volumes, a large gantry shear or container shear may require excessive capital investment, installed power and working space.

A hydraulic alligator shear therefore provides a flexible and cost-conscious solution for small and medium-scale scrap preparation.

Solution

The Q43-800 scrap metal alligator shear combines 800 kN of hydraulic shearing force with an 800 mm cutting blade.

The operator places the scrap in the cutting area and adjusts its position according to the required finished length. The machine is then activated through manual controls or a PLC semi-automatic sequence.

The hydraulic system drives the upper blade downward against the lower blade, cutting the material into shorter and more manageable pieces.

Improved Scrap Preparation Efficiency

A reference frequency of 9–20 cuts per minute supports continuous processing of bars and production offcuts. Actual speed depends on material size, hardness, feeding efficiency and operating method.

Reduced Dependence on Torch Cutting

Within the rated cutting range, hydraulic mechanical shearing can replace part of the flame-cutting work, reducing fuel consumption and the frequency of open-flame operations.

Easier Loading into a Scrap Baler

Pre-cutting long material allows it to fit more efficiently inside the compression chamber of a scrap metal baler.

Better Storage and Transportation

Shorter, more regular scrap is easier to sort, stack and load, improving the use of storage and transport space.

Flexible Control Options

The machine can use manual controls or PLC semi-automatic operation. Customers can select the configuration according to labor availability, throughput and safety-management requirements.

Specifications
Item Specification
Product Name Hydraulic scrap metal alligator shear
Model Q43-800
Maximum Shearing Force 800 kN, approximately 80 tons
Blade Length 800 mm
Cutting Frequency 9–20 cuts/min
Reference Square-Bar Capacity 35×35 mm
Reference Round-Bar Capacity Ø40 mm
Motor Power 7.5 kW
Feeding Method Manual feeding
Operation Manual or PLC semi-automatic
Hydraulic Drive Yes
Main Use Cutting scrap steel, rebar, round bars and metal offcuts
Quality Management Manufactured under ISO 9001 quality-management procedures
Warranty One year
Long-Term Service Maintenance and technical support available
Cutting-Capacity Notice

The stated 35×35 mm square bar and Ø40 mm round bar capacities are reference values.

Actual cutting capacity depends on:

  • Material grade
  • Tensile strength
  • Hardness
  • Cross-sectional shape
  • Number of pieces cut together
  • Blade condition
  • Cutting position

High-strength alloy steel, stainless steel, hardened material and bundled bars may require a lower cutting size than ordinary low-carbon steel.

Customers are advised to provide material photos, dimensions and material grades before final model selection.

Application
Scrap Recycling Yards

The machine can cut collected rebar, round bars, angle steel, bar ends and production offcuts into manageable sizes.

Pre-Processing Before Metal Baling

Long scrap can be cut before entering a scrap metal baler, helping improve chamber loading and compression efficiency.

Machining Workshops

The shear can process bar ends, steel cut-offs and production scrap generated during machining and fabrication.

Steel Warehouses and Service Centers

It can cut unusable short lengths, irregular sections and rejected metal materials for recycling.

Foundries and Melting Facilities

The machine helps reduce scrap to dimensions more suitable for furnace openings and material-charging systems.

Vehicle and Equipment Dismantling

It can process selected steel bars, small components and light structural scrap generated during dismantling. Oversized parts require a higher-capacity machine.

Recycling Centers

The alligator shear can be combined with conveyors, scrap balers or sorting equipment to create a basic metal-preparation workflow.

How It Works

The Q43-800 alligator shear generates cutting force through a hydraulic system.

  1. Step 1: Manual Feeding
  2. Step 2: Material Positioning
  3. Step 3: Hydraulic-System Activation
  4. Step 4: Downward Blade Movement
  5. Step 5: Blade Return
  6. Step 6: Repositioning and Repetition

The operator places the scrap material in the blade area and determines the required cutting position.

The material is positioned on the blade seat or working table. The operator must keep the scrap stable and keep hands outside the hazardous cutting zone.

When the control is activated, the electric motor drives the hydraulic pump and supplies pressurized oil to the cutting cylinder.

The hydraulic cylinder pushes the upper blade downward. The upper and lower blades apply opposing forces and cut through the scrap.

After cutting, the hydraulic system returns the upper blade to its original position.

The operator moves the remaining material or loads the next piece and begins another cutting cycle.

Manual operation is suitable for mixed scrap with varying dimensions. PLC semi-automatic operation can improve the consistency of repeated cycles.

How To Choose

Selecting a scrap metal alligator shear requires more than comparing the nominal shearing force.

1. Confirm the Material Type

Customers should identify whether they process ordinary carbon steel, rebar, round bar, angle steel, channel steel, stainless steel or alloy material.

Materials with the same dimensions may require very different cutting forces.

2. Provide Maximum Material Dimensions

Useful information includes:

  • Maximum width
  • Maximum thickness
  • Maximum diameter
  • Maximum length
  • Whether several pieces will be cut together

For ordinary square steel up to approximately 35×35 mm or ordinary round steel up to approximately Ø40 mm, the Q43-800 may be considered as a reference model.

3. Confirm the Required Throughput

The stated 9–20 cuts per minute is a reference cycle frequency under standard conditions. Actual hourly output depends heavily on manual feeding speed and material weight.

High-volume mixed scrap may require a larger alligator shear, gantry shear or container shear.

4. Select the Correct Blade Length

An 800 mm blade provides space for wider scrap and different offcut shapes. However, it does not mean that maximum-thickness material can be cut across the entire blade length at the same time.

5. Choose the Operation Mode

Manual control is suitable for varied materials and moderate production.

PLC semi-automatic operation can improve cycle consistency, although the material is normally still loaded and positioned manually.

6. Confirm the Local Power Supply

The standard motor power is 7.5 kW. Before production, customers should confirm:

  • Voltage
  • Number of phases
  • Frequency
  • Cable specification
  • Available electrical capacity

The motor and electrical configuration can be confirmed according to the customer’s local power supply.

7. Consider Future Scrap Volume

The machine should not be selected only according to the current minimum requirement. Customers expecting significant growth may benefit from reserving additional cutting capacity.

FAQ
1. Can the Q43-800 cut Ø40 mm round steel?

Ø40 mm can be used as a reference capacity for ordinary low-carbon round steel. High-strength alloy steel, stainless steel or hardened steel may require a smaller cutting diameter.

2. Can the 800 mm blade cut several rebars at the same time?

Several bars may be cut depending on their diameter and material grade. However, bundled bars significantly increase cutting resistance and must not be calculated according to the maximum capacity for a single bar.

3. Is the machine fully automatic?

The standard feeding method is manual. The operating system can be manual or PLC semi-automatic, but material feeding and positioning are normally completed by the operator.

4. How often should the blades be replaced?

Blade life depends on material hardness, operating hours, cutting position, operator practice and maintenance. Worn blades may be turned, re-ground or replaced according to their condition.

5. Is this machine suitable for a large scrap yard?

The Q43-800 is more suitable for small and medium-scale scrap preparation. Heavy structural scrap, thick plate, large sections or high-volume mixed material may require a larger alligator shear, gantry shear or container shear.

After-Sales Service
One-Year Warranty

The machine is supplied with a one-year warranty. Support is provided for manufacturing-related quality problems during the warranty period according to the actual situation.

Long-Term Maintenance Support

After the warranty period, long-term technical guidance, maintenance recommendations and spare-parts supply remain available.

Remote Technical Assistance

Customers can contact us by email, WhatsApp, video call or other online methods. Our engineering team can assist with:

  • Hydraulic pressure checks
  • Electrical-control troubleshooting
  • Blade-clearance adjustment
  • Cylinder movement
  • Motor and hydraulic-pump operation
  • Routine maintenance
Spare-Parts Support

Blades, seals, filter elements, electrical parts and other wearing components can be supplied. Customers may order a basic spare-parts package together with the machine to reduce future international shipping delays.

Operating and Maintenance Documentation

Operating instructions, maintenance guidance and basic technical documents can be provided to support installation, operation and routine service.

Q43-800 80 Ton Scrap Metal Alligator Shear With 800 Mm Blade For 35×35 Mm Square Bar And Ø40 Mm Round Steel