Q43-2500 2500 kN Heavy-Duty Hydraulic Alligator Shear with 1000 mm Blade Length and Ø80 mm Cutting Capacity for Structural Steel Processing

Q43-2500 2500 kN Heavy-Duty Hydraulic Alligator Shear with 1000 mm Blade Length and Ø80 mm Cutting Capacity for Structural Steel Processing

Product Overview

This heavy-duty hydraulic alligator shear is designed for high-capacity cutting of thick and dense metal scrap, making it an ideal solution for large recycling yards, steel plants, and industrial dismantling operations. It is particularly suitable for processing structural steel, heavy bars, pipes, and high-strength metal materials.

With a powerful shearing force of 2500 kN and an extended 1000 mm blade length, the machine delivers exceptional cutting performance for large and oversized materials. It supports cutting round steel up to Ø80 mm and square materials up to 70 × 70 mm, meeting the demands of heavy-duty scrap processing.

Equipped with a 30 kW motor and operating at 12–20 cycles per minute, the system ensures stable, efficient, and continuous operation. It supports both manual and PLC semi-automatic control, offering flexibility and improved productivity for industrial applications.

Technical Specifications

Core Features / Key Advantages

• 2500 kN ultra-strong hydraulic system for heavy-duty cutting performance

• Extended 1000 mm blade length for handling oversized materials

• Large blade opening of 480 mm for easier feeding of bulky scrap

• Capable of cutting round steel up to Ø80 mm and square materials up to 70 × 70 mm

• Adjustable cutting frequency (12–20 cycles per minute) for optimized productivity

• High-power 30 kW motor ensures stable and reliable operation

• Flexible operation modes with manual or PLC semi-automatic control

Technical Specifications

This hydraulic alligator shear delivers a maximum shearing force of 2500 kN and a holding force of 26 kN, ensuring stable positioning and precise cutting of heavy materials.

The machine features a large blade opening of 480 mm and an extended blade length of 1000 mm, allowing efficient handling of oversized and thick scrap. It operates at a cutting frequency of 12–20 cycles per minute, supporting continuous and high-efficiency processing.

It is capable of cutting round materials up to Ø80 mm and square materials up to 70 × 70 mm. Powered by a 30 kW motor, the system provides strong, stable, and energy-efficient performance. The machine supports manual feeding with manual or PLC semi-automatic operation and meets ISO9001 quality standards.

Working Principle

The hydraulic alligator shear operates through a high-pressure hydraulic system that drives a movable blade against a fixed blade to perform cutting operations.

Materials are placed between the blades, and the hydraulic cylinder applies force to shear the material. The holding mechanism stabilizes the material during cutting, ensuring precision and safety.

The system operates in continuous cycles, with adjustable cutting frequency allowing operators to optimize performance according to material thickness and type, ensuring consistent cutting efficiency.

Machine Structure

The machine is built with a reinforced heavy-duty steel frame designed to withstand high loads and continuous industrial operation. The cutting blades are made from high-strength, wear-resistant materials, ensuring long service life under demanding conditions.

The hydraulic system consists of high-quality cylinders, pumps, and valves, providing stable pressure output and reliable performance. The enlarged blade opening structure improves material feeding efficiency.

The control system supports both manual and semi-automatic modes, ensuring flexibility and ease of operation across different working environments.

Applications

• Large-scale scrap metal recycling yards

• Steel mills and heavy material processing plants

• Structural steel cutting operations

• Automotive and industrial dismantling facilities

• Construction and demolition recycling

Benefits for Industrial Recycling

• Enables efficient cutting of thick and high-strength materials

• Reduces scrap size for easier handling and transport

• Improves productivity in heavy-duty operations

• Enhances operational safety compared to manual cutting

• Reduces labor costs and increases efficiency

Optional Configurations

• PLC automatic control with touch screen interface

• Remote control or foot pedal operation

• Safety protection systems

• Customized blade materials for specific applications

• Mobile or fixed installation solutions

Global Application Cases

This high-capacity alligator shear is widely used in European recycling centers for processing structural steel and heavy scrap. In the Middle East, it is commonly deployed in steel plants and large scrap yards.

In South America and Southeast Asia, it is widely adopted in heavy-duty recycling operations where high cutting capacity and efficiency are required.

Maintenance and Service

Routine maintenance includes monitoring hydraulic oil condition, inspecting seals and pipelines, and ensuring proper lubrication of moving components. Regular blade inspection and maintenance are essential to maintain cutting efficiency.

We provide comprehensive after-sales support, including remote technical assistance, spare parts supply, and a one-year warranty with lifetime service service.

Environmental Benefits

• Improves scrap recycling efficiency

• Reduces transportation and handling costs

• Promotes material reuse and sustainability

• Supports cleaner and safer industrial environments

How to Choose the Right Machine

Choosing the right alligator shear depends on the thickness and size of the materials you need to process.

A 2500 kN machine is ideal for heavy-duty applications requiring high cutting force and large blade capacity. If your materials include thick structural steel or heavy bars, a cutting capacity of Ø80 mm provides excellent performance.

Blade length and opening should match your material size, while motor power and cutting frequency should align with your production requirements. Proper configuration ensures optimal efficiency and long-term cost savings.

FAQ

What materials can this machine process?
It can process structural steel, bars, pipes, and heavy metal scrap.

What is the cutting capacity?
It can cut round materials up to Ø80 mm and square materials up to 70 × 70 mm.

Is PLC control available?
Yes, PLC semi-automatic control is available.

Is the machine certified?
Yes, it complies with ISO9001 quality standards.

Is the machine suitable for continuous operation?
Yes, it is designed for continuous heavy-duty industrial use.

Contact Us

Looking for a high-performance heavy scrap cutting solution?

Contact us today to receive a customized quotation, technical consultation, and a solution tailored to your industrial recycling needs.