Low bulk density 160 Ton Hydraulic Scrap Metal Baler for Steel Recycling Yards

Product Overview

The 160 Ton Hydraulic Scrap Metal Baler is designed to compress loose scrap steel, aluminum profiles, metal sheets, cans, industrial offcuts, and other recyclable metals into dense, uniform bales. With a maximum pressing force of 160 tons, this machine helps recycling companies reduce material volume, organize storage areas, simplify loading, and lower transportation costs.

Compared with small vertical balers, this horizontal hydraulic metal baler has a larger feeding chamber and is better suited to continuous scrap-processing operations. The 1600 × 1000 × 800 mm chamber accommodates long, irregular, and bulky metal waste, reducing the need for manual cutting before feeding.

The machine uses a strong welded steel structure, reliable hydraulic components, and a user-friendly control system. Bale size, feeding chamber, discharge method, voltage, motor brand, and other configurations can be customized according to the buyer’s materials and operating conditions.

Cause

Loose scrap metal creates several practical problems for recycling yards and metal-processing factories:

• Low bulk density occupies valuable storage space
• Irregular scrap is difficult and unsafe to stack
• Trucks and containers cannot achieve an efficient loading weight
• Manual handling increases labor costs
• Loose materials are inconvenient to transport, sell, or charge into furnaces
• Mixed scrap makes warehouse management more difficult

For companies processing several tons of scrap per day, shipping loose material can significantly increase the transportation cost per ton.

Solution

The 160 ton hydraulic scrap metal baler applies high hydraulic pressure to compress loose scrap into compact rectangular bales. The finished bales have a more consistent size and higher density, making them easier to stack, load, transport, and feed into melting furnaces.

Its key advantages include:

• 160-ton pressing force: Suitable for common ferrous and non-ferrous metal scrap
• Large feeding chamber: Handles bulky and irregular materials efficiently
• Customizable bale dimensions: Matches different furnace openings and transport requirements
• Hydraulic operation: Provides stable pressure and consistent bale quality
• Reduced logistics costs: Improves truck and container space utilization
• Simplified operation: Available with manual or PLC automatic control
• Durable construction: Heavy-duty welded frame supports long-term recycling operations

Specifications

Actual capacity and bale density depend on the material type, thickness, feeding method, operator efficiency, and required bale dimensions.

Application

This hydraulic scrap baler can be used in:

• Scrap metal recycling yards
• Steel mills and foundries
• Aluminum profile factories
• Automotive dismantling facilities
• Metal fabrication workshops
• Machinery manufacturing plants
• Beverage-can recycling centers
• Warehouses handling industrial metal waste

It can process light steel scrap, aluminum profiles, aluminum sheets, iron sheets, steel offcuts, cans, wires, thin metal components, and selected stainless-steel waste. Very thick steel plates and oversized structural scrap should be cut or sheared before baling.

How It Works

The operator loads loose scrap into the feeding chamber manually or with a grab machine. After the chamber is filled, the cover cylinder presses and contains the material. The main compression cylinder then applies high pressure to form a dense rectangular bale.

Once the preset compression cycle is completed, the bale is discharged from the chamber. Depending on the selected configuration, the machine can use a side-push, front-push, or turn-out discharge system. The finished bale can then be moved by forklift, crane, or grab machine.

How To Choose

To select the correct metal baler, buyers should consider the following factors:

1. Material type: Steel, aluminum, stainless steel, and copper require different pressure and chamber designs.
2. Material dimensions: Long or bulky scrap may require a larger feeding chamber.
3. Daily processing volume: The required capacity determines the motor power and operating cycle.
4. Required bale size: Bale dimensions should match the furnace opening, truck, or container-loading method.
5. Feeding method: Manual feeding suits smaller yards, while grab feeding improves productivity.
6. Local electricity supply: Voltage, frequency, and phase must be confirmed before production.
7. Working environment: High ambient temperatures may require an upgraded hydraulic oil cooling system.

Providing material photos, videos, dimensions, thickness, and daily output requirements will help the manufacturer recommend a suitable configuration.

FAQ

What materials can the 160 ton hydraulic metal baler process?

It can compress scrap steel, iron sheets, aluminum profiles, beverage cans, industrial metal offcuts, thin stainless-steel scrap, and other light metal waste. Material photos should be checked before the final machine configuration is confirmed.

What is the actual production capacity?

The estimated capacity is approximately 2–3 tons per hour. Actual output depends on material density, thickness, feeding speed, bale size, and operator experience.

Can the bale size be customized?

Yes. The bale dimensions can be adjusted according to the buyer’s furnace opening, storage method, or transportation requirements. The feeding chamber can also be customized for special materials.

Does the machine require installation at the customer’s site?

The main machine is generally assembled and tested before shipment. After arrival, the customer needs to position the machine, connect the electrical supply, add hydraulic oil, and perform commissioning according to the manual. Remote technical support or on-site engineer service can be provided if required.

Is the machine suitable for continuous operation?

Yes. The machine is built for regular industrial use. For long operating hours or high-temperature environments, an appropriate oil cooling system and scheduled hydraulic maintenance are recommended.