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How a Y83-125 Metal Baler Helped a Kazakhstan Scrap Yard Reduce Transport Costs and Improve Productivity

How a Y83-125 Metal Baler Helped a Kazakhstan Scrap Yard Reduce Transport Costs and Improve Productivity

2025-12-11

In December 2025, Wanshida Hydraulic Machinery shipped a Y83-125 Metal Baler to a scrap recycling enterprise located in Karaganda, Kazakhstan—one of the country’s key industrial and steel-producing regions.

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Facing rising logistics expenses, limited manpower, and harsh operating conditions, the customer needed a compact yet powerful baling solution that could operate reliably throughout the year.

The Y83-125 baler became the turning point in modernizing their recycling workflow.

Kazakhstan’s Scrap Industry Challenges
  1. Long-Distance Transportation Across a Vast Country

    Kazakhstan is the ninth largest country in the world by land area.
    Scrap yards often transport material hundreds of kilometers to:

    • Steel mills in Karaganda or Temirtau
    • Export points near Russia, Uzbekistan, or China
    • Regional processing hubs

    Loose or low-density scrap leads to:

    • Higher fuel consumption
    • Fewer tons per truck load
    • Significantly increased per-ton logistics cost
  2. Extremely Cold Winters Affect Equipment Performance

    With winter temperatures reaching –20°C to –35°C, many machines suffer:

    • Slow hydraulic response
    • Oil thickening
    • Difficult startups
    • More frequent mechanical wear

    The customer needed a baler capable of stable cold-weather performance.

  3. Labor Shortage in Industrial Regions

    In many parts of Kazakhstan, skilled workers are limited.
    Scrap yards struggle with:

    • High labor turnover
    • Difficulty training operators
    • Low manual productivity

    They required equipment that was easy to operate and required minimal staffing.

Why the Customer Chose the Y83-125 Baler

The customer evaluated several models and ultimately selected the Y83-120 due to its:

  • Compact footprint, suitable for their inward warehouse
  • Strong 125-ton compressing force
  • Low energy consumption
  • Durable hydraulic system designed for extreme climates
  • Simple, one-operator control system

The machine perfectly matched their scrap composition: light steel, stamping pieces, rebar offcuts, and small demolition scrap.

How the Y83-125 Solved Their Key Pain Points
  1. Higher Bale Density → Lower Transportation Cost

    The baler produces compact bales with densities suitable for long-distance transport.
    Results after deployment:

    • Bale density increased by 30–40%
    • Each truckload carried 25–35% more weight
    • Transport cost per ton decreased significantly

    The manager stated:

    “Transport was our biggest expense. The Y83-125 immediately reduced it.”
  2. Cold-Resistant Hydraulic System Performs Reliably in Harsh Winters

    The machine was equipped with:

    • Low-temperature hydraulic oil
    • Reinforced seals
    • Thickened cylinder rods
    • Optimized start-up logic

    Even at –25°C, the baler:

    • Started smoothly
    • Maintained stable pressure
    • Showed no leakage or abnormal vibration

    This reliability allowed continuous winter operation—something the customer’s older machine failed to achieve.

  3. Easy Operation Reduces Labor Requirements

    The Y83-125’s user-friendly control panel allowed the yard to:

    • Operate the machine with only one worker
    • Reduce training time
    • Maintain higher consistency in bale size and weight

    Labor efficiency improved by over 40%.

  4. Strong Structure Designed for Industrial Scrap

    The machine handled their daily materials easily:

    • Light demolition scrap
    • Rebar leftovers
    • Metal punching waste
    • Warehouse scrap from machinery manufacturing factories

    The customer reported that the baler exceeded expectations in both cycle speed and durability.

Results After 60 Days of Operation
  • Processing capacity increased by 50%
  • Transportation cost per ton dropped by 20–30%
  • Labor usage reduced from 3 workers to 1 worker
  • Winter downtime reduced dramatically
  • Bale quality improved, leading to better pricing from steel mills

Their final feedback:

“In Kazakhstan, machines must be strong, simple, and reliable in cold temperatures.
The Y83-125 has proven to be exactly what we need.”