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Hydraulic Metal Balers
Created with Pixso. 3.5–4.5 T/H Hydraulic Scrap Metal Baler With 250 Ton Pressing Force, 500×500mm Bales And Turn-Out Discharge

3.5–4.5 T/H Hydraulic Scrap Metal Baler With 250 Ton Pressing Force, 500×500mm Bales And Turn-Out Discharge

Brand Name: WANSHIDA
Model Number: Y83-250
MOQ: 1 set
Price: Negotiable
Delivery Time: 45days
Payment Terms: T/T
Detail Information
Place of Origin:
China
Certification:
CE and ISO9001
Model:
Y83-250
Nominal Force (kN):
2500
Dimension Of Compress Room (L*W*H)(mm):
2000*1400*900
Bale Dimension (L*W*H)(mm):
(400-700)*500*500
Bale Density (kg/m3 ):
>1800
Capacity (kg/h):
3500-4500
Single Cycle Time(s):
<160
Power (kW):
60
Packaging Details:
Seaworthy Packing
Supply Ability:
10 sets/month
Product Description

3.5–4.5 T/H Hydraulic Scrap Metal Baler with 250 Ton Pressing Force, 500×500mm Bales and Turn-Out Discharge

For many scrap recycling companies, the challenge is not simply reducing the volume of metal waste. The more important question is whether the baling equipment can maintain a practical production rhythm while producing bales that are convenient for storage, handling and shipment.

The Y83-250 hydraulic scrap metal baler is designed for recycling operations requiring approximately 3.5–4.5 tons of processing capacity per hour under corresponding working conditions. It combines 2500 kN nominal pressing force, a 2000×1400×900 mm compression chamber, 60 kW motor power and a turn-out bale discharge system.

Unlike smaller balers intended mainly for occasional scrap volume reduction, this model is better suited to recycling yards and metal-processing facilities where baling is part of the regular material-handling workflow.

The machine compresses suitable loose metal scrap into bales measuring approximately (400–700)×500×500 mm. A consistent 500×500 mm bale cross-section makes the compressed material easier to organize in the yard and convenient for subsequent handling by forklift or scrap crane.

Another characteristic of this configuration is its manual valve control system. For buyers who do not require a highly automated production line, the simpler control method can make daily operation and maintenance more straightforward.

The Y83-250 therefore provides a practical combination of processing capacity, compression chamber volume, bale dimensions and operational simplicity for medium-scale metal recycling applications.

Problem: When a Small Scrap Baler Can No Longer Keep Up with Daily Production

A recycling operation often starts with relatively limited scrap volumes. As business grows, however, the amount of material arriving at the yard or generated by production can increase significantly.

At this stage, a small metal baler may still be capable of compressing the scrap, but it may no longer process it quickly enough.

This creates several operational problems.

Loose scrap accumulates faster than it can be baled.

The feeding area becomes congested.

Operators spend too much time waiting for individual baling cycles.

Uncompressed material occupies valuable storage space.

The recycling company may need additional shifts simply to process the same daily tonnage.

Truck loading and scrap dispatch can also be delayed because the material has not yet been compressed into manageable bales.

For buyers facing this situation, selecting a larger hydraulic scrap metal baler should focus on the relationship between hourly throughput and daily scrap volume, rather than nominal pressing force alone.

Cause: Why Does Actual Throughput Depend on More Than Cycle Time?

A common mistake when comparing scrap balers is to look only at the number of seconds required for one cycle.

In practice, hourly production is determined by the complete working process.

Chamber Volume Affects the Amount of Scrap Loaded per Cycle

The Y83-250 uses a 2000×1400×900 mm compression chamber.

A larger chamber provides more space for loose scrap during loading. For bulky sheet offcuts and irregular production scrap, this can help reduce the number of small loading operations required to process the same quantity of material.

However, the effective loading weight per cycle depends on the loose density of the incoming scrap.

A chamber filled with very light sheet scrap may contain significantly less metal by weight than the same chamber filled with denser fabrication waste.

Pressing Force Affects Compression Performance

The machine provides 2500 kN of nominal pressing force.

The hydraulic force allows suitable metal scrap to be compressed into a smaller volume, but actual bale density depends on material characteristics.

Material thickness, shape, elasticity, loose density and composition can all affect the final result.

This is why two customers using the same Y83-250 metal baler may obtain different bale weights and hourly outputs when processing different materials.

Feeding Time Is Part of the Production Cycle

A machine may have a specified single cycle time of less than 160 seconds, but this should not be interpreted as the complete production time under every site condition.

The operator still needs to load the material.

If feeding is slow, actual tonnes per hour will decrease even when the hydraulic system itself is operating normally.

Bale Removal Also Affects Workflow

After compression, the finished bale must leave the working area before the next production sequence continues.

The turn-out discharge system helps transfer the finished bale out of the compression chamber so that it can be handled by a forklift or scrap crane.

Solution: Matching the Baler to the Customer's Daily Scrap Volume

Instead of asking only, “How many tons of pressing force do I need?”, buyers should first determine:

How many tons of loose scrap must be processed during each working shift?

For example, a recycling yard processing several tonnes of suitable scrap per hour requires enough chamber volume and hydraulic capacity to prevent baling from becoming a bottleneck in the overall recycling process.

The Y83-250 is specified for approximately 3500–4500 kg/h under corresponding operating conditions.

Its operating process can be summarized as:

Scrap Preparation → Chamber Loading → Hydraulic Compression → Bale Formation → Turn-Out Discharge → Bale Transfer

The combination of a 2000×1400×900 mm chamber and 2500 kN nominal force is intended to provide a balanced solution for medium-scale recycling operations rather than maximizing only one technical parameter.

Applications

The Y83-250 scrap metal baler is suitable for compressible metal waste generated by recycling and manufacturing operations.

Typical materials may include:

  • Light steel scrap, sheet metal offcuts, stamping waste, fabrication leftovers, thin-wall steel sections and other suitable ferrous or non-ferrous metal scrap.

Typical application industries include scrap metal recycling yards, steel processing facilities, stamping factories, metal fabrication plants, dismantling companies and industrial waste recycling centers.

Because the physical characteristics of scrap can vary considerably, material photos, videos, dimensions and thickness should be checked before final machine selection.

Technical Specifications

Parameter Specification
Model Y83-250
Product Type Hydraulic Scrap Metal Baler
Nominal Pressing Force 2500 kN / Approx. 250 Ton
Compression Chamber Size 2000×1400×900 mm
Bale Size (400–700)×500×500 mm
Bale Cross Section 500×500 mm
Specified Bale Density >1800 kg/m³
Specified Processing Capacity 3500–4500 kg/h
Single Cycle Time <160 s
Motor Power 60 kW
Bale Discharge Method Turn-Out
Operation Method Manual Valve Control
Driving System Hydraulic
Quality Standard ISO9001 Quality Management System

Key Advantages

Capacity Suitable for Medium-Scale Recycling Operations

With a specified capacity of approximately 3.5–4.5 T/H, the Y83-250 fills the gap between smaller scrap balers and larger high-output recycling systems.

For customers whose existing machine cannot keep pace with increasing daily scrap volume, this capacity range can provide a practical upgrade.

Large Compression Chamber Reduces Frequent Small Loads

The 2000×1400×900 mm chamber provides sufficient space for suitable bulky and irregular scrap.

This is especially useful when the incoming material consists of loose sheet offcuts or stamping waste that occupies a relatively large volume before compression.

250 Ton Hydraulic Pressing Force

The 2500 kN nominal force provides the compression required for suitable medium-duty scrap baling applications.

Instead of considering pressure alone, the machine combines pressing force with chamber size and bale dimensions to create a balanced configuration.

500×500 mm Bale Cross-Section

The machine produces bales with a nominal 500×500 mm cross-section, while bale length is approximately 400–700 mm according to the specified configuration and operating conditions.

Regular bale dimensions can make storage planning and subsequent material handling easier.

Turn-Out Bale Discharge

Once a bale has been formed, the turn-out mechanism discharges it from the chamber.

The finished bale can then be transferred using the customer's existing material-handling equipment.

Simple Manual Valve Operation

Manual valve control is suitable for buyers who prefer a straightforward hydraulic operating system rather than additional automation that may not be necessary for their application.

This configuration can also simplify troubleshooting and routine maintenance for operators familiar with conventional hydraulic machinery.

Standard vs. Optional Configuration

Different suppliers may include different components in a quotation. Therefore, buyers should confirm the exact scope of supply instead of comparing only the final machine price.

Item Configuration
Main Baler Body Standard
2500 kN Hydraulic System Standard
2000×1400×900 mm Compression Chamber Standard
60 kW Motor Configuration Standard
Manual Valve Control Standard
Turn-Out Bale Discharge Standard
Voltage & Frequency Customization Available According to Project
Cooling Configuration Confirm According to Working Conditions
Spare Parts Package Optional
Overseas Installation Optional
Commissioning Support Optional

The final configuration should follow the confirmed quotation, technical agreement, PI and contract.

Test Conditions: How to Evaluate the 3.5–4.5 T/H Capacity Correctly

The stated 3500–4500 kg/h capacity is an important reference for machine selection, but it should not be treated as an unconditional output guarantee for every type of scrap.

Actual throughput depends on the complete production conditions.

Scrap Loose Density

Low-density scrap fills the chamber quickly by volume but may represent relatively little weight.

This can reduce tonnes-per-hour output even when the machine is completing cycles normally.

Scrap Size

Material that fits the chamber easily can normally be loaded more efficiently.

Oversized material that requires repeated positioning or pre-cutting increases preparation time.

Loading Method

The speed at which material enters the chamber directly affects hourly throughput.

The customer's feeding method should therefore be considered when evaluating actual production requirements.

Material Characteristics

Thin steel sheet, stamping scrap, mixed fabrication waste and heavier metal pieces do not behave identically under compression.

The specified >1800 kg/m³ bale density should consequently be evaluated according to the actual material being processed.

Working Schedule

A customer operating the baler intermittently has different requirements from a recycling yard expecting continuous operation over a full shift.

For projects where a minimum daily tonnage is critical, we recommend confirming both the required T/H and working hours per day.

How to Estimate Whether This Capacity Range Is Suitable

When selecting a scrap baler, daily tonnage is often more useful than simply asking for the largest machine available.

For example, if a customer needs to process 30 tons of suitable scrap during an 8-hour shift, the theoretical average requirement is approximately 3.75 tons per hour.

A machine in the Y83-250 capacity range may therefore be worth evaluating.

However, this does not automatically confirm suitability because feeding time, scrap characteristics, downtime and operating efficiency still need to be considered.

For this reason, customers with strict production targets should tell us:

Daily Scrap Volume + Working Hours per Shift + Scrap Type + Maximum Thickness + Loading Method

This provides a much stronger basis for machine selection.

Application Limits

The Y83-250 is intended primarily for compressing suitable metal scrap into transportable bales.

It is not designed to replace a scrap shear.

Technical confirmation is required when the incoming material contains a high proportion of:

  • Very thick steel plate, solid metal bars, heavy structural components, high-strength steel pieces, excessively long scrap or oversized pieces that cannot be loaded safely into the compression chamber.

If the main production problem is that scrap is too long rather than too loose, cutting equipment may be required before or instead of baling.

For unusually heavy or thick scrap, a higher-force baler may also need to be evaluated.

Hydraulic Oil Temperature and Continuous Operation

For customers operating in hot climates, hydraulic system temperature deserves special attention.

Heat generation is influenced by operating frequency, ambient temperature, hydraulic oil condition and working load.

If the machine is expected to work for long periods every day, the customer should provide:

Maximum local ambient temperature + Working hours per day + Expected operating schedule

This information allows the cooling requirement to be evaluated before production.

The cooling configuration should therefore be selected according to actual operating conditions rather than assumed to be identical for every installation.

Power Consumption: Understanding the 60 kW Motor

The Y83-250 is equipped with a 60 kW motor configuration.

However, 60 kW is the rated motor power and should not simply be interpreted as a fixed electricity consumption of 60 kWh for every operating hour.

Actual energy consumption depends on hydraulic load, operating cycle, idle periods, material conditions and production intensity.

For buyers comparing operating costs between different balers, the machine should therefore be evaluated according to energy consumption per actual production volume, rather than motor rating alone.

FAT & Pre-Shipment Inspection

Before shipment, the Y83-250 can undergo factory testing according to the confirmed technical agreement.

Typical FAT items may include:

  • Machine startup and shutdown, hydraulic cylinder movement, compression operation, turn-out bale discharge, manual valve operation, hydraulic system condition and basic machine functions.

The objective is to verify that the supplied equipment corresponds to the agreed configuration before delivery.

Customers who cannot visit the factory may confirm the agreed inspection arrangement remotely through relevant testing records, photos or videos.

Packaging and Delivery

After FAT and final inspection, the machine will be prepared for export transportation.

The specific loading solution depends on machine dimensions, weight, shipping route and contractual trade terms.

Before installation, the customer should prepare the foundation, electrical supply and other site conditions according to the technical documents provided for the project.

Voltage and frequency should be confirmed before manufacturing to avoid unnecessary electrical modifications after the machine reaches the destination.

Installation and After-Sales Service

The Y83-250 is supplied with a 12-month warranty and long-term technical support.

If the customer encounters an operational issue, photos, videos and detailed fault information can be sent to our technical team for analysis and troubleshooting support.

Overseas engineer service is also available when required.

The standard engineer service fee is USD 150/day, while round-trip airfare, accommodation and meals are borne by the customer.

For customers located far from China, preparing suitable maintenance and spare parts together with the machine can help reduce downtime caused by future international parts transportation.

FAQ

Is the Y83-250 suitable if I need around 4 tons per hour?

Its specified processing capacity is 3500–4500 kg/h under corresponding operating conditions, so it may be suitable for this production range.

However, we still need to evaluate your scrap type, dimensions, thickness, feeding method and required working hours before confirming the model.

Should I choose a baler according to hourly or daily capacity?

Ideally, both should be considered.

Daily tonnage tells us the total workload, while hourly capacity helps determine whether the machine can complete that workload within the available shift.

For example, processing 30 tons in 8 hours is very different from processing the same 30 tons in 4 hours.

What if my scrap is very light and bulky?

Low-density scrap can occupy the chamber quickly without adding much weight.

In this case, actual tonnes-per-hour capacity may differ from the result obtained with denser scrap. Send us photos or videos so that the application can be evaluated more accurately.

Can the machine produce a fixed bale weight?

The machine has a specified bale size of approximately (400–700)×500×500 mm, but actual bale weight depends on material density, composition and compression conditions.

Therefore, bale dimensions alone should not be used to guarantee a fixed weight for every material.

Is >1800 kg/m³ guaranteed for aluminum and steel alike?

No. Different metals have different physical properties and compression behavior.

The stated density should not be interpreted as an identical guaranteed value for every ferrous and non-ferrous material.

Why does feeding speed affect production so much?

The machine cannot compress material while waiting for the chamber to be loaded.

If loading takes too long, the number of productive cycles completed per hour decreases. Feeding efficiency should therefore be considered when a customer has a strict throughput target.

Does the machine require continuous cooling?

Cooling requirements depend on the actual working environment and operating schedule.

For high-temperature regions or long continuous shifts, provide the expected ambient temperature and daily operating hours so that the appropriate configuration can be evaluated.

How much electricity does a 60 kW scrap baler use?

The machine uses a 60 kW motor configuration, but actual electricity consumption is not simply a constant 60 kWh per hour.

Energy use varies with load, working cycle, idle time and actual production conditions.

What routine maintenance is important?

Routine maintenance should focus on hydraulic oil condition and level, hydraulic hoses and fittings, leakage inspection, filters, fasteners and other items specified in the machine manual.

Clean hydraulic oil and regular inspection are important for stable long-term operation.

What spare parts should I purchase with the machine?

The recommended package depends on expected annual working hours and the availability of replacement parts in your country.

For overseas installations, preparing common sealing and maintenance items together with the original shipment can be useful.

Can you customize the electrical voltage?

Yes. Voltage, frequency and phase can be confirmed according to the customer's local industrial power supply.

Please provide the exact electrical conditions before production.

Can I send my scrap information before requesting a quotation?

Yes, and this is recommended.

Send scrap photos or videos, material type, maximum dimensions, maximum thickness, hourly or daily capacity requirement and local voltage.

This allows us to determine whether the Y83-250 is the appropriate model instead of recommending a machine based only on nominal force.

Why Choose WANSHIDA?

WANSHIDA has extensive experience in the production of hydraulic scrap processing equipment for international recycling projects.

Our objective is not simply to offer the largest baler available. A more appropriate machine should match the customer's material characteristics, required throughput, loading method, bale requirements and local operating conditions.

The Y83-250 provides a practical solution for buyers looking for a 250 ton hydraulic scrap metal baler with 3.5–4.5 T/H specified capacity, a 2000×1400×900 mm compression chamber and 500×500 mm bale cross-section.

Machines can be configured according to project electrical requirements, and technical support is available from machine selection through FAT, shipment, installation and after-sales service.

Contact Us

If your current baler cannot keep up with increasing scrap volume, or you are planning a new metal recycling project, send us:

Scrap Photos/Video + Material Type + Maximum Thickness & Size + Tons per Hour + Working Hours per Day + Local Voltage

We can evaluate your actual production conditions and determine whether the Y83-250 hydraulic scrap metal baler is suitable for your recycling operation.

3.5–4.5 T/H Hydraulic Scrap Metal Baler With 250 Ton Pressing Force, 500×500mm Bales And Turn-Out Discharge