|
|
| الاسم التجاري: | Wanshida |
| رقم الموديل: | Y83-4000 |
| موك: | 1 مجموعة |
| سعر: | negotiable |
| موعد التسليم: | 30 يوما |
| شروط الدفع: | ويسترن يونيون، / تي تي، خطاب الاعتماد |
4000 kN Scrap Metal Briquetting Press with Ø140 × 300 mm Briquette Size and 800–1200 kg/h Capacity for Cast Iron Chip Recycling
Product Overview
Industrial machining processes generate large volumes of metal chips and cast iron sawdust that are difficult to transport and recycle efficiently. A high-pressure scrap metal briquetting press provides an effective solution by compressing loose metal chips into dense cylindrical briquettes that are easier to store, transport, and remelt.
With a nominal pressure of 4000 kN and a briquette diameter of Ø140 mm, this briquetting press is designed for medium-to-large metal processing plants and recycling facilities. The machine compresses loose cast iron sawdust into solid briquettes measuring Ø140 × 300 mm, significantly increasing material density and improving furnace charging efficiency.
Powered by a 30–37 kW hydraulic system, the equipment provides stable and continuous briquetting performance. It can process approximately 800–1200 kg of metal chips per hour, making it suitable for machining workshops, foundries, and metal recycling operations.
| Model | Nominal Pressure (kN) | Briquette Size (mm) | Pressure on the bale | Power (kW) | Capacity |
|---|---|---|---|---|---|
| Y83-4000 | 4000 | Ø140 x 300 | 260MPa | 30/37 |
800-1200kg/h Cast iron sawdust |
High hydraulic pressure enables efficient compaction of loose metal chips into dense briquettes suitable for furnace recycling.
Large briquette size improves melting efficiency and reduces oxidation losses during furnace charging.
Stable hydraulic system ensures consistent briquette density and reliable operation during continuous production.
Efficient motor configuration provides strong pressing force while maintaining energy efficiency.
The compact briquette shape significantly reduces storage volume and transportation costs.
Heavy-duty structural design ensures long service life under industrial working conditions.
The briquetting press operates through a high-pressure hydraulic system that compresses loose metal chips into solid cylindrical briquettes.
Metal chips are fed into the compression chamber where a hydraulic cylinder applies strong pressure. Under this pressure, the chips are compacted and bonded together without the need for additional binders.
The compressed material is then discharged as a solid briquette that can be directly reused in smelting or recycling processes.
This process significantly improves material density and reduces the handling problems associated with loose scrap.
Scrap metal briquetting presses are widely used in industries that generate large volumes of metal chips and machining waste.
Machining workshops use briquetting presses to recycle cast iron chips and metal shavings produced during cutting operations.
Foundries use briquettes as furnace feedstock to improve melting efficiency and reduce material loss.
Metal recycling plants use briquetting machines to compress loose scrap into dense blocks that are easier to transport and handle.
Automotive component manufacturers use briquetting systems to recycle machining chips generated during engine and transmission production.
Industrial metal processing plants rely on briquetting presses to improve scrap management and reduce storage space.
Loose metal chips occupy large storage areas and are difficult to transport efficiently. Briquetting technology transforms these loose materials into compact, high-density blocks.
This reduces storage requirements, lowers transportation costs, and improves the efficiency of scrap handling.
Dense briquettes also provide more stable melting performance in furnaces, reducing oxidation losses and improving metal recovery rates.
For machining factories and foundries, briquetting systems are an effective way to improve recycling efficiency and increase economic value from scrap materials.
Hydraulic briquetting presses provide a reliable and efficient solution for recycling metal chips generated during machining processes.
Compared with loose scrap handling, briquetting systems improve material density, simplify logistics, and enhance furnace efficiency.
Modern briquetting presses are designed for continuous industrial operation with stable hydraulic systems and durable structural components, ensuring long-term reliability.
For companies handling large volumes of metal chips, investing in a briquetting press can significantly improve recycling efficiency and reduce operational costs.
What materials can the briquetting press process?
The machine is suitable for cast iron chips, steel shavings, metal turnings, aluminum chips, and other machining scrap.
What is the typical production capacity?
The machine can process approximately 800–1200 kg of metal chips per hour, depending on material type and moisture content.
What briquette size does the machine produce?
The briquette size is approximately Ø140 × 300 mm, suitable for furnace recycling.
Do briquettes require binders?
No. The briquettes are formed through high-pressure compression without additional binders.
Why is briquetting important for machining scrap?
Briquetting improves material density, reduces storage volume, lowers transport costs, and allows the scrap to be reused directly in smelting processes.
The hydraulic briquetting press is built with a reinforced steel frame designed for heavy industrial operation. The main structure is engineered to withstand high hydraulic pressure and continuous production cycles.
The compression chamber is constructed using wear-resistant steel plates to ensure durability when processing abrasive metal chips. The hydraulic cylinder provides the main pressing force that compresses loose metal scrap into high-density briquettes.
The machine includes a hydraulic power unit, control system, feeding mechanism, and discharge system. These components work together to ensure stable briquetting performance and efficient material handling.
The robust structural design ensures reliable operation even in demanding industrial environments.
Different recycling facilities may require customized configurations depending on their material type and production capacity.
Optional features may include:
These optional configurations allow the briquetting press to be integrated into automated metal recycling production lines.
Hydraulic metal briquetting presses are widely used by machining factories, foundries, and recycling facilities around the world.
In automotive component manufacturing plants, briquetting systems are used to compress cast iron chips produced during engine machining.
Metal processing workshops use briquetting presses to recycle steel shavings and aluminum chips generated during production.
Foundries use briquettes as furnace feedstock to improve melting efficiency and reduce material loss.
Recycling plants rely on briquetting machines to transform loose metal scrap into dense materials that are easier to transport and reuse.
These systems help industrial companies reduce waste while improving material recovery efficiency.
Regular maintenance is important to ensure the long-term performance of a briquetting press.
Routine inspection of the hydraulic system, lubrication of moving components, and replacement of worn sealing elements help maintain stable operation.
Hydraulic oil should be checked periodically to ensure proper pressure and system performance.
With proper maintenance, industrial briquetting presses can operate reliably for many years in continuous production environments.
Metal briquetting technology plays an important role in sustainable industrial production.
By compressing loose metal chips into dense briquettes, the recycling process becomes more efficient and environmentally friendly.
Briquettes reduce the amount of scrap lost during handling and transportation, improving material recovery rates.
They also reduce storage space and improve workplace cleanliness by eliminating loose metal chips and dust.
For many manufacturers, briquetting systems are an important part of modern environmentally responsible metal recycling operations.
فيديو
